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為什么80%的精密零件廠家都選擇真空碳氫清洗機?
來源:http://www.ishihara2010.com/ 時間: 2024-04-25 瀏覽次數(shù): 0
普通人對于真空碳氫清洗機這個名詞應(yīng)該會陌生,但精密五金零件廠家以及汽配件生產(chǎn)廠家對這款超聲波清洗設(shè)備再熟悉不過了。隨著科學(xué)技術(shù)的不斷進步與發(fā)展,市場上出現(xiàn)了各式各樣的新產(chǎn)品,人們對產(chǎn)品的工藝要求也越來越精細化,我們見到的精致小巧的產(chǎn)品內(nèi)部都有許多精密的零部件;像光學(xué)電子類、航天航空類以及醫(yī)療行業(yè)/機器人行業(yè)等,在精密制造行業(yè)中面臨蓬勃的發(fā)展,這些行業(yè)廠家對精密零部件的清洗需求是很大的,于是,超聲波智能清洗設(shè)備領(lǐng)域也在積極更新清洗技術(shù),為的是能更好的適應(yīng)現(xiàn)在的新興環(huán)境。
The term vacuum hydrocarbon cleaning machine may be unfamiliar to ordinary people, but precision hardware parts manufacturers and automotive parts manufacturers are familiar with this ultrasonic cleaning equipment. With the continuous progress and development of science and technology, various new products have emerged in the market, and people's requirements for product craftsmanship have become increasingly refined. The exquisite and compact products we see have many precise components inside; Industries such as optical electronics, aerospace, and medical/robotics are facing vigorous development in the precision manufacturing industry. Manufacturers in these industries have a high demand for cleaning precision components. Therefore, the field of ultrasonic intelligent cleaning equipment is actively updating cleaning technology to better adapt to the emerging environment.
在工業(yè)清洗中,使用碳氫溶劑是比較普遍的,絕大多數(shù)精密五金工廠都在使用含碳氫的溶劑清洗他們的精密零配件。因為相對其他溶劑而言,碳氫清洗劑是比較的,規(guī)模較大的工廠會在車間配置一臺或者3臺以上的真空碳氫清洗機,只有大規(guī)模投入清洗線,才能滿足工廠的日生產(chǎn)量,提高日產(chǎn)量的同時,也提高了產(chǎn)品的合格率。使用全自動碳氫清洗機清洗零配件,可以較為快速的溶解掉零件表面的油污,甚盲孔里面藏匿的油脂和粉塵顆粒物等都可以溶解析出,使得零件從內(nèi)而外的潔凈度都是達到標(biāo)準(zhǔn)的。
In industrial cleaning, the use of hydrocarbon solvents is quite common, and the vast majority of precision hardware factories use solvents containing hydrocarbons to clean their precision parts. Compared to other solvents, hydrocarbon cleaning agents are relatively environmentally friendly. Large scale factories will install one or more vacuum hydrocarbon cleaning machines in the workshop. Only by investing in cleaning lines on a large scale can they meet the daily production capacity of the factory, increase daily production, and also improve the product qualification rate. Using a fully automatic hydrocarbon cleaning machine to clean spare parts can quickly dissolve the oil stains on the surface of the parts, and even the grease and dust particles hidden in blind holes can dissolve and precipitate, ensuring that the cleanliness of the parts from the inside out meets the standard.
另外,現(xiàn)在配置比較好的真空碳氫清洗機是有真空系統(tǒng)的,因為精密五金零件的結(jié)構(gòu)并不會很簡單,大多數(shù)有細孔、微孔、盲孔以及狹縫,肉眼都不容易看出來,油脂和細小的粉塵顆粒物容易躲在這些地方,恰巧是超聲波碳氫清洗機的真空系統(tǒng),可以很好地這個問題,真空加熱清洗的環(huán)境下,由超聲波發(fā)生器發(fā)出的高頻振蕩信號,從而由換能器將這股能量轉(zhuǎn)化成機械振動傳播到清洗溶劑中(一般是碳氫溶劑),清洗溶液會流動并產(chǎn)生數(shù)以萬計的氣泡,這種現(xiàn)象我們稱之為空化效應(yīng),氣泡破裂會覆蓋零件表面的污漬,污漬會被溶解,這只是清洗,后續(xù)還有烘干過程,烘干的零件潔凈度檢測一般都會達標(biāo),達標(biāo)之后可以銷售或者使用了。并且結(jié)合當(dāng)下的趨勢,真空碳氫清洗機是大多數(shù)工廠的選擇,除了之外,還能減少90%的廢水排放,可以說是工廠的福音了。
In addition, the vacuum hydrocarbon cleaning machine with better configuration now has a vacuum system, because the structure of precision hardware parts is not very simple. Most of them have small holes, micropores, blind holes, and slits, which are not easy to see with the naked eye. Oil and small dust particles are easily hidden in these places. Coincidentally, the vacuum system of the ultrasonic hydrocarbon cleaning machine can solve this problem well. In the vacuum heating cleaning environment, the high-frequency oscillation signal emitted by the ultrasonic generator is converted into mechanical vibration by the transducer and propagated to the cleaning solvent (usually hydrocarbon solvent). The cleaning solution will flow and produce tens of thousands of bubbles. This phenomenon is called cavitation effect, and the rupture of bubbles will cover the cleaning solvent. The stains on the surface of the parts will be dissolved, this is just cleaning, There will also be a drying process in the future, and the cleanliness of the dried parts will generally meet the standards. Once they meet the standards, they can be sold or used. And combined with the current trend of environmental protection, vacuum hydrocarbon cleaning machines are the choice of most factories. In addition to energy conservation, they can also reduce 90% of wastewater discharge, which can be said to be a blessing for factories.
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