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單槽型工業(yè)超聲波清洗機(jī)設(shè)備原理!
來(lái)源:http://www.ishihara2010.com/ 時(shí)間: 2021-06-10 瀏覽次數(shù): 0
單槽型工業(yè)超聲波清洗機(jī)原理是利用超聲波的高頻率,通過(guò)換能器轉(zhuǎn)化為高頻動(dòng)能,然后作用于清洗槽中的液體介質(zhì),使液體產(chǎn)生空化作用,不斷的形成無(wú)數(shù)個(gè)細(xì)微氣泡,并迅速爆裂,產(chǎn)生沖擊力沖擊物件表面,使表面污垢脫離,從而達(dá)到清洗的效果。那么具體是怎么工作的呢?在介紹這個(gè)工作原理之前,我們先來(lái)了解一下,什么是超聲波?超聲波是科學(xué)家們將每秒鐘振動(dòng)的次數(shù)稱(chēng)為聲音的頻率,它的單位是赫茲(Hz)。我們?nèi)祟?lèi)耳朵能聽(tīng)到的聲波頻率為20Hz~20000Hz(20KHz)。當(dāng)聲波的振動(dòng)頻率小于20Hz或大于20KHz時(shí),我們便聽(tīng)不見(jiàn)了。因此,我們把頻率高于20000赫茲的聲波稱(chēng)為“超聲波”。這里說(shuō)明下,許多人在使用工業(yè)超聲波清洗機(jī)時(shí),聽(tīng)到嗡嗡聲,以為是超聲波發(fā)出的聲音,其實(shí)那只是液體在空化作用下產(chǎn)生的聲音。
The principle of single groove industrial ultrasonic cleaning machine is to use the high frequency of ultrasonic wave to convert high-frequency kinetic energy through transducer, and then act on the liquid medium in the cleaning tank to make the liquid cavitate, continuously form countless tiny bubbles, and burst rapidly to produce impact force on the surface of the object, so as to separate the surface dirt, so as to achieve the cleaning effect. So how does it work? Before introducing this working principle, let's first understand what is ultrasound? Ultrasound is the number of vibrations per second scientists call the frequency of sound, and its unit is Hertz (Hz). The frequency of sound waves that our human ears can hear is 20Hz ~ 20000hz (20kHz). When the vibration frequency of sound wave is less than 20Hz or more than 20kHz, we can't hear it. Therefore, we call the sound wave whose frequency is higher than 20000 Hz "ultrasonic wave". Here, when many people use the industrial ultrasonic cleaning machine, they think it's the sound of ultrasonic when they hear the hum. In fact, it's just the sound of liquid cavitation.
單槽型工業(yè)超聲波清洗機(jī)上的超聲波頻率一般是28KHz以上。高可達(dá)128KHz以上,常用的是40KHz,這個(gè)頻率比較通用,適合大多數(shù)工件的清洗。頻率越低,清洗的細(xì)膩度越低,但力度會(huì)強(qiáng)些。反之,則清洗的越精細(xì),但力度會(huì)減弱。然后把這種頻率通過(guò)換能器又稱(chēng)超聲波驅(qū)動(dòng)電源、電子箱、超聲波控制器,是大功率超聲系統(tǒng)的重要組成部分。在高頻率的超聲波推動(dòng)下,換能器以每秒數(shù)十萬(wàn)次的頻率震動(dòng),這種震動(dòng)傳遞到緊扣在上面的清洗槽上,透過(guò)清洗槽將動(dòng)能傳遞到槽內(nèi)的液體中。在這種高頻率的震動(dòng)下,液體會(huì)產(chǎn)生空化作用。
The frequency of ultrasonic wave on single groove industrial ultrasonic cleaning machine is generally above 28kHz. Up to 128khz, commonly used is 40KHz, this frequency is more common, suitable for most workpiece cleaning. The lower the frequency, the lower the fineness of cleaning, but the strength will be stronger. On the contrary, the more fine the cleaning, but the strength will be weakened. Then the frequency is passed through the transducer, also known as ultrasonic driving power supply, electronic box and ultrasonic controller, which is an important part of high-power ultrasonic system. Driven by high-frequency ultrasound, the transducer vibrates hundreds of thousands of times per second. This vibration is transmitted to the cleaning tank tightly above, through which kinetic energy is transferred to the liquid in the tank. In this high frequency vibration, the liquid will produce cavitation.
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